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Why Choose Die Casting Parts Manufacturer in Taiwan

Die casting parts are a type of metal parts that are made by a process called die casting. The process starts with liquid metal being poured into a mold, which is then closed and heated so that the liquid metal cannot escape. Then, the mold is opened and the finished casting pops out of the mold.

Right from the early days die castings have been used in different industries for its advantages over other types of manufacturing processes. The automotive industry, aerospace industry and even food packaging have all benefited from this revolutionary process. Die castings may not be perfect, but they can be used to create lots of different products. In this blog article we will discuss some reasons why you should use a die casting parts manufacturer in Taiwan to produce your parts.

Die casting parts are a type of metal parts

When it comes to die casting, the most common metals to pick from are aluminum, magnesium, and zinc. In addition to copper, brass, tin, and lead, there are other metal alloys that can be used in die casting, but these are specialty materials that are much less common in the industry. The density, melting point, strength, corrosion resistance, and cost are all considerations to weigh when choosing a metal alloy for die casting. The metal might also have an impact on the design of the part. The material affects not only the final casting qualities, but also the machine and equipment. You must assess each metal that will be used in your product.

Non-ferrous alloys are commonly used in die casting. Below are the four most used die-cast alloys and each alloy has unique qualities as well as benefits and disadvantages that make it suitable for a variety of applications.

Aluminum Alloy

Low density, excellent corrosion resistance, high thermal and electrical conductivity, high dimensional stability, reasonably easy to cast, and the use of a cold chamber machine are all properties of aluminum alloy.

Copper Alloy

It has much strength and toughness, as well as high corrosion and wear resistance, dimensional stability, and cost. However, because of the high melting temperature, it has a short die life and requires the use of a cold chamber machine.

Magnesium Alloy

Magnesium alloys have a low density but a high strength-to-weight ratio, excellent machinability after casting, and can be processed in both hot and cold chambers.

Zinc Alloy

It has a high density, a high ductility, a good impact strength, an excellent surface smoothness that allows for painting or plating, requires such coating due to corrosion susceptibility, is the easiest to cast, can make extremely thin walls, has a long die life due to the low melting point, and use a hot chamber machine.

Why choose a die casting parts manufacturer in Taiwan?

Producing industrial products and services is measured in Taiwan as the output of businesses integrated into the industry.  Manufacturing is the largest industry, accounting for 92.7 percent of total output. Taiwan has developed a culture of excellence in recent decades, allowing it to become a worldwide leader in research and development and manufacturing. Taiwan became a significant exporter of high-quality, innovative products as a result. Taiwan’s high-tech and production industries are well developed, and the country leads the semiconductor, IT, communications, digital precision production, and other fields.

There are several important reasons why Taiwanese companies have flourished. First, the region retained a lot of infrastructure during the Japanese colonial period, as the three eastern provinces are industrial powerhouses.  Secondly, when the  Chinese Nationalist Party fled to Taiwan, many scientists, educators, and entrepreneurs accompanied them. Third, Taiwan has absorbed a great deal of US scientific and technological expertise. In addition, the country has benefited more from the mainland’s reforms and open-up policies. Moreover, they have high precision machines for die casting parts taiwan and other manufacturing to provide clients with high quality products. Taiwan’s precision machinery includes mainly CNC machine tools, grinding machines, machining centers, tapping machines, shoemaking machines, and their accessories and parts manufacturing.

Overall, Taiwan’s outstanding enterprises have continued to prosper until now, especially in the Die Casting Industry with companies like Teamsworld, Peng Ming Enterprise Company, etc.

What makes die castings better than other metal manufacturing processes?

Die casting is one of the most extensively utilized metal forming methods across the whole metal casting and metalworking industries. This is because of its extraordinary adaptability, as well as its dependability, precision, reproducibility, and affordability. In everything from toys to planes, die-cast parts come in a variety of shapes and sizes. They can range in complexity from simple doorknobs to transmission housings. Here are some comparisons between die casting and other manufacturing processes.

  1. Die castings are significantly superior to plastic injection moldings in terms of properties and cost. They are stronger, firmer, much more dimensionally stable, a lot more heat resistant.  They contribute to the reduction of radio frequency and electromagnetic pollution. Die castings outperform plastic when it comes to chrome plating. In comparison to plastics, die castings have a higher degree of stability under load and are completely resistant to ultraviolet radiation, weathering, and stress-cracking in the presence of a variety of chemicals.
  1. Diecastings require substantially less machining than sand castings; they can be made with thinner walls; they can have all or almost all holes cored to size; they can be held within significantly tighter dimensional limitations; they can be produced much more quickly in dies that can produce a large number of die castings without having to replace them; they don’t need new cores for each and every casting; they can be easily provided with inserts die cast in place; they have smoother surfaces. Sand castings, on the other hand, can be made out of ferrous metals and a variety of non-ferrous alloys that aren’t suitable for die casting.
  1. Die castings can be made to tighter dimensional constraints and with thinner sections than permanent mold castings; holes can be cored; die castings can be made at higher costs with less manual labor; have smoother surfaces and cost less per die casting. Permanent mold casting has lower tooling costs and can be made using sand cores to produce geometries that aren’t possible with die casting.
  1. Die castings, as compared to forgings, can be formed much more complex in design and have shapes that are not forgeable; they can have thinner sections; they can be kept to closer dimensions; and they can include coring that is not possible in forgings. Forgings, on the other hand, are denser and stronger than die castings; they have the qualities of wrought alloys; they may be manufacture in ferrous and nonferrous metals; and they can be created in sizes that die castings cannot.
  1. A single die cast can often replace many components, as opposed to stampings. Diecasting typically requires fewer assembly operations; they can be held within closer dimensional limits; they can have virtually any required variation in section thickness; they generate significantly less scrap; they can be produced in much more complex shapes; and they can be produced in shapes that are not possible with stamped types. Stampings, on the other hand, have wrought metal qualities; they can be manufactured out of steel and alloys that aren’t suitable for die casting, and they can be made far more rapidly and weigh substantially less than die castings.

With the advantage of high precision and die casting aluminium, die casting parts Taiwan are the perfect choice for metal parts and components. Die-casting has a high recyclability, making it an excellent choice for eco-friendly companies.

In summary, if you wish to find high quality die casting parts Taiwan , you can explore their die casting companies since the majority of manufacturing companies in Taiwan have good reputations when it comes to die casting.

Christopher Stern

Christopher Stern is a Washington-based reporter. Chris spent many years covering tech policy as a business reporter for renowned publications. He is a graduate of Middlebury College. Contact us:-[email protected]

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