Heaters are mandatory for you if you live in snowy areas. A heater is a device that converts any fuel and electricity into heat energy, making your room warm and cozy. There are multiple heater options available in the market. These include space heaters, flexible heaters, cartridge heaters, etc. With so many options available, it isn’t easy to select one.
Therefore, before buying any heater, consider whether you need a heater for home or industrial purposes. Space heaters are suitable for home usage. However, for industries, a flexible custom heater is the perfect option. It allows you to design a heater according to your needs and helps you perform all the high heat demanding tasks without any trouble.
Looking for custom heaters but don’t know what factors to consider before buying? We are here to help. This article will focus on various tips for selecting the best custom heaters. So let’s dig further!
What are Custom Heaters?
Custom flexible heaters are designed to meet the specific heating needs of industries. For instance, mist condensation and food processes. Polyamine and butyl are used to enhance the efficiency of the flexible heater. You can learn about what are the best heating element materials here. Moreover, changes are done in the heating elements like a thermostat and controller to increase the heating efficiency of custom heaters.
The greatest advantage of a custom heater is its durability and precision. It provides you with the needed amount of heat without damaging the heating element. There is a huge variety of custom heaters that include silicone rubber heaters, heating tapes, etc. If you are confused about which type to choose, here are some tips.
Tips for Selecting Appropriate Kind of Custom Heaters
Selecting the right custom heater isn’t an easy task. You need to consider various elements before buying any product. For instance, what size and watt density you want and the installation area. Let’s have a detailed look at a few things to consider:
Watt Density of the Heater
The watt density of a heater tells us how hot a heater will operate and the limits on the heater usage or application. The heater’s usage above its average watt density limit reduces its lifespan. That’s why you should never take more output from a heater than its capacity. A silicone rubber heater has a watt density of 2.7 W/inch.
This is lower than Polyamide heaters and heating tapes with watt density of 3.5 W/inch and 50 W/inch, respectively. If you need moderate heat, a silicone rubber heater has enough watt density. But if you need high heat, you should go for a polyimide heater instead of testing the watt density of the silicone one.
Safety Factor of the Heater
The most important tip for selecting a custom heater is to check its safety mechanism. A safety mechanism allows you to switch off the heater when it’s overheated. Hence, you stay safe from any unfortunate incident.
In the case of electrical heaters, there should be a ground-protected switch. Never go for a heater that doesn’t provide you with adequate safety features. Otherwise, all your industrial appliances are at risk of getting damaged.
Price of the Heater
Always go for the heater that offers you all the advanced features at a minimum price. Besides the buying price of the heater, you should also consider its usage prices. This includes the electricity bills you will pay after running a custom heater.
If you need suggestions, a silicone flexible heater is available at as low price as $100. The price is low, and you also get multiple energy-saving features. Moreover, Its electricity usage is also less than a typical polyimide flexible heater.
Size of the Heater
It is essential to select the size of your custom heater according to the area of installation. If you have a vast area and need high heat, then a silicone flexible heater has it all. A silicone flexible custom heater provides heat up to 450° F. So, the material used in its construction is also large and thick.
However, if you don’t have much space and need a heater for moderate heat application, a polyimide heater is the right choice. Its overall energy output is around 390° F to 300° F, and its size is also small. Considering the size beforehand also saves you from placing the heater in inappropriate places.
Benefits of Using Custom Heaters
No doubt, custom heaters have taken the heater industry by storm. People prefer a custom heater over a standard one due to various reasons. Here are some of the top benefits of a flexible custom heater:
Reliability
A custom heater offers a high degree of reliability and precision. It’s because every custom heater has a digital design. This use of technology allows you to monitor the amount of heat discharged by the heater.
If you see the heater produces heat higher than the required quantity, you can turn it off. This is something that a standard heater doesn’t provide to the user.
Budget-Friendly
Everyone dislikes paying high electricity bills. If you are getting high energy bills, a custom heater can help you. Custom heaters have technology that regulates fuel and energy usage.
So, you can save some bucks with a custom heater. In contrast, a standard heater burns heat very fast, and there’s no usage of modern technology. This adds to your overall electricity bill making a standard heater expensive.
Multifunctional
A custom heater isn’t only good for home usage but offers high efficiency in industrial areas too. You can use it for food processing and condensation of mist. This is something you can’t enjoy with a typical heater.
Easy to Install
Custom heaters are very easy to install in any setting. If you want to integrate a custom heater into your HVAC system, you can easily do it. It keeps your overall home warm and comfy.
Conclusion
Custom heaters are a great option to meet the heating demands of huge homes and industries. You can use them when a standard heater fails to perform functions. However, before buying any custom heater, consider its usage and watt density. A custom heater is reliable, budget-friendly, and serves you in the long run.
We hope this article gives you a detailed insight into tips for selecting a custom heater.
